Pressure Feed · HVLP Option · Spare Parts
CAT-Xpress Spray Gun
Parts & Exploded Diagram
Every replacement part for the C.A. Technologies CAT-Xpress pressure-feed spray gun, mapped to an interactive exploded diagram. Click any numbered callout to see the part and add it to your cart, or use the searchable parts list below.
Gun Type
Pressure Feed
Air Cap
PR / HVLP
Air Use
9 CFM
Orifice
0.8–2.2 mm
01. Gun Breakdown
Interactive exploded view of the complete CAT-Xpress gun. Click a numbered dot on the diagram, or find a part in the table.

Click a numbered dot to view the part & add it to your cart
| Item | Part No. | Description | Order |
|---|---|---|---|
| 1 | 2400154 | Air Cap Ring | |
| 2 | V2070005300 | Air Cap Sealing Ring In Repair Kit | |
| 3 | V2070005200 | O-Ring In Repair Kit | |
| 4 | See Chart | Air Cap (see Air-Cap Selector) See Chart | Select Size |
| 5 | 2394821 | Nozzle Body | |
| 6 | 2394820 | Air Baffle | |
| 7 | See Chart | Fluid Nozzle (see Nozzle Selector) See Chart | Select Size |
| 8 | 2396024 | Fluid Nozzle Body Carrier | |
| 9 | 98-8014 | O-Ring In Repair Kit | |
| 10 | 2400771 | Needle Packing Assembly In Repair Kit | |
| 11 | 2396026 | Fluid Inlet Sealing Ring In Repair Kit | |
| 12 | 60-128 | Lock Nut | |
| 13 | 2396785 | Fluid Inlet | |
| 14 | 60-1319 | Air Control Knob | |
| 15 | 60-104 | Air Inlet | |
| 16 | 2396021 | Trigger | |
| 17 | 2396019 | Trigger Pin | |
| 18 | V1070111100 | Spring Washer | |
| 19 | V1030109000 | Trigger Screw | |
| 20 | 2400772 | Air Valve (Complete) | |
| 21 | 98-8012 | O-Ring In Repair Kit | |
| 22 | 98-5125 | O-Ring In Repair Kit | |
| 23 | 2396036 | Air Valve Stem Cap In Repair Kit | |
| 24 | 60-1371 | Air Valve Stem | |
| 25 | 61-1032 | Air Valve Poppet | |
| 26 | 61-1003 | Air Valve Spring In Repair Kit | |
| 27 | 60-1375 | Rear Cap | |
| 28 | See Chart | Fluid Needle (see Needle Selector) See Chart | Select Size |
| 29 | 2403453 | Fan Control Assembly | |
| 30 | 2396032 | Fan Control Rod Seal | |
| 31 | 2403413 | Fan Adjustment Housing | |
| 32 | 2403416 | Fan Adjustment Knob | |
| 33 | 2403429 | Fan Adjustment Knob Screw | |
| 34 | 2316489 | Fan Control Seal | |
| 35 | 2403412 | Fan Control Sleeve | |
| 36 | 2396038 | Fluid Adjustment Knob | |
| 37 | 2396039 | Fluid Adjustment Lock Nut | |
| 38 | 2396035 | Needle Spring Guide In Repair Kit | |
| 39 | 2396050 | Needle Spring In Repair Kit | |
| 40 | 2410599 | Gun Body | |
| 41 | 2412114 | Allen Wrench, 1/16" (for #33) |
02. Air Caps & Fluid Nozzles
Items 4, 7 and 28 are selected to match your material. Pick an air cap by compliance need, then a fluid nozzle & needle set by orifice size.
Air Caps (Item 4)
| Part No. | Type | Orifice Range | Max Pattern | Air Use | Order |
|---|---|---|---|---|---|
| 2403218 | Pressure-Reduced | 0.8–1.8 mm | 13" | 9 CFM @ 29 PSI | |
| 2403224 | Pressure-Reduced | 2.0–2.2 mm | 13" | 9 CFM @ 29 PSI | |
| 2403233 | HVLP Compliant | 0.8–1.8 mm | 12" | 9 CFM @ 26 PSI | |
| 2403235 | HVLP Compliant | 2.0–2.2 mm | 12" | 9 CFM @ 26 PSI |
Fluid Nozzle & Needle Sets (Items 7 & 28)
03. Repair Kit
Keep the CAT-Xpress sealing and spraying with the factory rebuild kit.
CAT-Xpress Repair Kit
The factory soft-seal / wear kit for the CAT-Xpress — every item marked “In Repair Kit” in the breakdown above.
Kit Contents
What It Replaces
- Air Cap Sealing Ring
- O-Ring
- O-Ring
- Needle Packing Assembly
- Fluid Inlet Sealing Ring
- O-Ring
- O-Ring
- Air Valve Stem Cap
- Air Valve Spring
- Needle Spring Guide
- Needle Spring
04. Complete Outfits (CAT-Packs)
Prefer a ready-to-spray package? The CAT-Xpress ships in three factory outfits.
CAT-Xpress Gun Outfit
- CAT-Xpress spray gun
- Air caps
- Nozzle / needle sets
- 60-8002 gun wrench
- 98-0113 cleaning brush
- 2412114 Allen wrench (1/16")
CAT-Xpress 1 QT Cup Outfit
- Everything in the CAT-XPR outfit
- 51-303-R2 1 QT aluminum cup
- 52-5R2 regulator
CAT-Xpress PPS Cup Outfit
- Everything in the CAT-XPR outfit
- CA91-560 850 mL PPS pressure cup
- CA91-562 lids & liners
- CA91-575 #18 PPS adapter
- 52-5R2 regulator
Added to cart