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Wagner Twin Control

Wagner Twin Control

Advantages

• Specifically developed by WAGNER for high precision flow metering


• The stroke meter is mounted outside of the pump. No contact with the fluid, no wear during operation and no flashing


• High reliability, easy maintenance

• Pump malfunctions can be detected: leakages, cavitation, irregular strokes

Magnetic Stroke Meter


In all piston pumps the delivered fluid is precisely metered by the piston motion. The patented Magnetic Stroke Meter detects the exact position of the piston and passes the information to the electronic box, which automatically calculates the instant flow rate value.

 
• Fast Return of Investment
• No reworks or rejects due to off-ratio spraying
• No mixed material left unused; Mix only what is required
• Reduction in time for manual cleaning and mixing procedures
• Increase in productivity
• Substantial reduction in paint and solvent waste
• Reduced maintenance
• Material consumption monitoring
• High Reliability


Twin Control is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

High Reliability

Twin Control is perfect for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

Fast Return of Investment

• No reworks or rejects due to off-ratio spraying


• No mixed material left unused; Mix only what is required


• Reduction in time for manual cleaning and mixing procedures


• Increase in productivity


• Substantial reduction in paint and solvent waste


• Reduced maintenance


• Material consumption monitoring

Twin Control Selection Chart

Part Number (Standard) Part Number (Acid Catalyst) Pump A Pump B Mixing Ration Max Working Pressure Flow Rate at 1:1 Mix Ratio Flow Rate at 4:1 Mix Ratio Flow Rate at 10:1 Mix Ratio FLow Rate at 20:1 Mix Ratio

5-60

5-60

0.1:1-20:1

580 psi

1.0 g/min

0.6 g/min

0.5 g/min

0.4 g/min

2367424

10-70

10-70

0.1:1-20:1

580 psi

1.0 g /min

0.7g /min

0.6 g/min

0.5 g/min

28-40

28-40

0.1:1-20:1

3248 psi

0.6 g/min

0.4 g/min

0.3 g/min

0.2 g/min

2367426

35-70

35-70

0.1:1-20:1

3625 psi

1.1 g/min

0.7 g/min

0.6 g/min

0.5 g/min

35-150

35-70

0.1:1-20:1

3625 psi

1.5 g/min

1.3 g/min

1.2 g/min

1.1 g/min

48-110

48-110

0.1:1-20:1

5366 psi

1.7 g/min

1.1 g/min

1.0 g/min

0.9 g/min

60-240

60-240

0.1:1-10:1

6961 psi

3.8 g/min

2.4 g/min

2.1 g/min

2.0 g/min

72-200

72-200

0.1:1-10:1

7687 psi

3.2 g/min

2.0 g/min

1.7 g/min

1.6 g/min

95-150

95-150

0.1:1-10:1

7687 psi

2.4 g/min

1.5 g/min

1.3 g/min

1.2 g/min

 

Mixing precision: ± 2%
Flow rates based on 30 cycles/min
15-30 cycles/min recommended for continuous operation

TwinControl 5-60 | TwinControl 10-70

Technical Data

Application Area

Metal coating, Plastic coating, Wood coating

Application technique

Airspray

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

40 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 28-40

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

224 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-150/35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 48-110

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

370 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl PROTEC 95-150/TwinControl PROTEC 72-200

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

530 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1

TwinControl 55-200

Technical Data

Input voltage (not Atex)

115 – 230 V

Input frequency (not Atex)

50 – 60 Hz

Air inlet pressure

5,0 – 8,0 bar, 73 – 116 PSI

Air inlet connection

I–G 1“

Mixing ratio

0,1:1 – 10:1

Mixing accuracy

± 2%

Material pressure

440 bar, 6382 PSI

Volume flow at a 1:1 mixing ratio (max.)

12 l/min

Volume flow at a 4:1 mixing ratio (max.)

7.5 l/min

Volume flow at a 10:1 mixing ratio (max.)

6.6 l/min

Material inlet

I–G 1 1/2‘‘

Material outlet

A–G 1/2‘‘

Max. material pressure at pump inlet

5 bar, 73 PSI

Material temperature

5 - 60 °C, 41.0 - 140.0 °F

Ambient temperature

5 – 40 °C, 41 – 104 °F

Material pH

3,5 – 9,0 pH

TwinControl PROTEC 60-240

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

480 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1

English Manual Spanish Manual Brochure

Trouble Shooting

Setting Trigger Frequency

Maintenance Valves


Flushing Procedure

First Flush and Filling

Start Up