Wagner Twin Control
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Advantages
• Specifically developed by WAGNER for high precision flow metering
• The stroke meter is mounted outside of the pump. No contact with the fluid, no wear during operation and no flashing
• High reliability, easy maintenance
• Pump malfunctions can be detected: leakages, cavitation, irregular strokes
Magnetic Stroke Meter
In all piston pumps the delivered fluid is precisely metered by the piston motion. The patented Magnetic Stroke Meter detects the exact position of the piston and passes the information to the electronic box, which automatically calculates the instant flow rate value.
• Fast Return of Investment
• No reworks or rejects due to off-ratio spraying
• No mixed material left unused; Mix only what is required
• Reduction in time for manual cleaning and mixing procedures
• Increase in productivity
• Substantial reduction in paint and solvent waste
• Reduced maintenance
• Material consumption monitoring
• High Reliability
Twin Control is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.
High Reliability
Twin Control is perfect for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.
Fast Return of Investment
• No reworks or rejects due to off-ratio spraying
• No mixed material left unused; Mix only what is required
• Reduction in time for manual cleaning and mixing procedures
• Increase in productivity
• Substantial reduction in paint and solvent waste
• Reduced maintenance
• Material consumption monitoring
Twin Control Selection Chart
Part Number (Standard) | Part Number (Acid Catalyst) | Pump A | Pump B | Mixing Ration | Max Working Pressure | Flow Rate at 1:1 Mix Ratio | Flow Rate at 4:1 Mix Ratio | Flow Rate at 10:1 Mix Ratio | FLow Rate at 20:1 Mix Ratio |
5-60 | 5-60 | 0.1:1-20:1 | 580 psi | 1.0 g/min | 0.6 g/min | 0.5 g/min | 0.4 g/min | ||
2367424 | 10-70 | 10-70 | 0.1:1-20:1 | 580 psi | 1.0 g /min | 0.7g /min | 0.6 g/min | 0.5 g/min | |
28-40 | 28-40 | 0.1:1-20:1 | 3248 psi | 0.6 g/min | 0.4 g/min | 0.3 g/min | 0.2 g/min | ||
2367426 | 35-70 | 35-70 | 0.1:1-20:1 | 3625 psi | 1.1 g/min | 0.7 g/min | 0.6 g/min | 0.5 g/min | |
35-150 | 35-70 | 0.1:1-20:1 | 3625 psi | 1.5 g/min | 1.3 g/min | 1.2 g/min | 1.1 g/min | ||
48-110 | 48-110 | 0.1:1-20:1 | 5366 psi | 1.7 g/min | 1.1 g/min | 1.0 g/min | 0.9 g/min | ||
60-240 | 60-240 | 0.1:1-10:1 | 6961 psi | 3.8 g/min | 2.4 g/min | 2.1 g/min | 2.0 g/min | ||
72-200 | 72-200 | 0.1:1-10:1 | 7687 psi | 3.2 g/min | 2.0 g/min | 1.7 g/min | 1.6 g/min | ||
95-150 | 95-150 | 0.1:1-10:1 | 7687 psi | 2.4 g/min | 1.5 g/min | 1.3 g/min | 1.2 g/min |
Mixing precision: ± 2%
Flow rates based on 30 cycles/min
15-30 cycles/min recommended for continuous operation
TwinControl 5-60 | TwinControl 10-70
Technical Data | |
Application Area | Metal coating, Plastic coating, Wood coating |
Application technique | Airspray |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 3/8'' |
Compressed air connection | F G 1/2'' |
Air inlet pressure | 5-8 bar |
Max. material pressure | 40 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-20 :1 |
TwinControl 28-40
Technical Data | |
Application Area | Metal coating, Wood coating |
Application technique | Airless, AirCoat |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 3/8'' |
Compressed air connection | F G 1/2'' |
Air inlet pressure | 5-8 bar |
Max. material pressure | 224 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-20 :1 |
TwinControl 35-70
Technical Data | |
Application Area | Metal coating, Wood coating |
Application technique | Airless, AirCoat |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 3/8'' |
Compressed air connection | F G 1/2'' |
Air inlet pressure | 5-8 bar |
Max. material pressure | 250 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-20 :1 |
TwinControl 35-150/35-70
Technical Data | |
Application Area | Metal coating, Wood coating |
Application technique | Airless, AirCoat |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 3/8'' |
Compressed air connection | F G 1/2'' |
Air inlet pressure | 5-8 bar |
Max. material pressure | 250 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-20 :1 |
TwinControl 48-110
Technical Data | |
Application Area | Metal coating, Wood coating |
Application technique | Airless, AirCoat |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 3/8'' |
Compressed air connection | F G 1/2'' |
Air inlet pressure | 5-8 bar |
Max. material pressure | 370 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-20 :1 |
TwinControl PROTEC 95-150/TwinControl PROTEC 72-200
Technical Data | |
Application Area | Protective coating |
Application technique | Airless |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 1/2" |
Compressed air connection | F G 1 |
Air inlet pressure | 5-8 bar |
Max. material pressure | 530 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-10 :1 |
TwinControl 55-200
Technical Data | |
Input voltage (not Atex) | 115 – 230 V |
Input frequency (not Atex) | 50 – 60 Hz |
Air inlet pressure | 5,0 – 8,0 bar, 73 – 116 PSI |
Air inlet connection | I–G 1“ |
Mixing ratio | 0,1:1 – 10:1 |
Mixing accuracy | ± 2% |
Material pressure | 440 bar, 6382 PSI |
Volume flow at a 1:1 mixing ratio (max.) | 12 l/min |
Volume flow at a 4:1 mixing ratio (max.) | 7.5 l/min |
Volume flow at a 10:1 mixing ratio (max.) | 6.6 l/min |
Material inlet | I–G 1 1/2‘‘ |
Material outlet | A–G 1/2‘‘ |
Max. material pressure at pump inlet | 5 bar, 73 PSI |
Material temperature | 5 - 60 °C, 41.0 - 140.0 °F |
Ambient temperature | 5 – 40 °C, 41 – 104 °F |
Material pH | 3,5 – 9,0 pH |
TwinControl PROTEC 60-240
Technical Data | |
Application Area | Protective coating |
Application technique | Airless |
Processable materials | Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K) |
Material wetted parts | Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG |
Certification | Complies with ATEX directive, Complies with CE directive |
Material outlet | M G 1/2" |
Compressed air connection | F G 1 |
Air inlet pressure | 5-8 bar |
Max. material pressure | 480 bar |
Input frequency | 50-60 Hz |
Input voltage | 115-230 V |
Material pH value | 9-3.5 pH |
Material temperature | 5-60 °C |
Mixing accuracy | 2 % |
Mixing ratio | 0.1-10 :1 |