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Devilbliss Prolite-S Touch Up Gun

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DeVilbiss • Carlisle Fluid Technologies PROLite-S Professional Spot Repair & Touch-Up Spray Gun The DeVilbiss PROLite-S combines the fit, feel, and balance of the renowned PROLite with the compact dimensions essential in a spot repair gun. Famous for exceptional handling, delicate trigger control, and the ability to blend solid colors — particularly metallics and special effect colors — over a small area.

Successor to the DeVilbiss SRi-Pro Lite, the PROLite-S is precision-engineered for perfect atomization of all the latest waterborne and solventborne refinish coatings. Minor repairs can be completed to full warranty standards quickly and efficiently with minimal paint — all while maintaining pinpoint color accuracy.
395g Gun Weight 125mL Cup Capacity 4 Air Caps 0.6–1.4mm Nozzle Range
DeVilbiss PROLite-S Professional Spot Repair Touch-Up Spray Gun — Blue Anodized
Key Features
 Lightweight, precision-engineered trigger action for excellent control and superb feathering
 Comprehensive range of air cap, fluid nozzle, and needle combinations for all waterborne and solventborne materials
 Renowned DeVilbiss fit, feel, and balance — ergonomically designed anodized forged aluminum gun body
 Combines full-size gun performance and durability with lightweight pinpoint delivery for spot repairs
 Compact front end provides optimum visibility of the fan pattern — even in restricted spaces
 Heavy-duty anodized finish built for high-throughput body shop durability
 Successor to the DeVilbiss SRi-Pro Lite — same air cap compatibility, upgraded gun body
Technical Specifications
Specification Value
Weight (Gun Only) 395 g (14.0 oz)
Weight (with Cup) 455 g (16.0 oz)
Cup Capacity 125 mL (4.2 oz) Acetal Gravity Feed
Nozzle Range 0.6 mm – 1.4 mm
Gun Body Anodized Forged Aluminum
Fluid Nozzle / Needle Stainless Steel
Air Cap Plated Brass
Air Inlet Thread 1/4" Universal (fits BSP & NPS)
Atomization Types HVLP, High Efficiency
Applications Spot Repair, Bumper Bars, Wheels, Touch-Up, Micro Repair, SMART Repair
Predecessor DeVilbiss SRi-Pro Lite
Air Cap Selection Guide
The PROLite-S offers four air cap configurations — three fan-pattern caps and one micro round-spray cap. Each is developed specifically to provide versatility for the most popular automotive refinish materials.
Air Cap Type Inlet Pressure Air Consumption Fan Pattern Nozzles
TE5 High Efficiency 29 psi (2.0 bar) 3.5 cfm (100 L/min) 180 mm (7.1") 0.8–1.4 mm
HV5 HVLP 29 psi (2.0 bar) 4.8 cfm (135 L/min) 160 mm (6.3") 0.8–1.4 mm
MC1 High Efficiency (MICRO) 15 psi (1.0 bar) 1.8 cfm (50 L/min) 25 mm (1.0") 0.6 mm only
RS1 High Efficiency (ROUND) 29 psi (2.0 bar) 1.9 cfm (55 L/min) 25–50 mm (1–2") 0.8–1.4 mm
*Fan pattern measured at 50–100 mm spray distance. Actual results vary with viscosity and pressure.
PROLite-S Gun Kits
Part No. Description Air Caps Nozzle Cup
905081 PROLite-S Gravity HVLP & HE Micro Kit HV5 & MC1 0.6 mm 125 mL Acetal
905082 PROLite-S Gravity HVLP & HE Kit TE5 & HV5 1.0 mm 125 mL Acetal
Parts & Accessories
Air Cap Assemblies
Part No. Description
905316 TE5 Air Cap & Ring
905313 HV5 Air Cap & Ring
905314 MC1 Air Cap & Ring
905315 RS1 Air Cap & Ring
Fluid Nozzles & Needles
Part No. Description
905321 0.6 mm Fluid Nozzle
905317 0.8 mm Fluid Nozzle
905318 1.0 mm Fluid Nozzle
905319 1.2 mm Fluid Nozzle
905320 1.4 mm Fluid Nozzle
905323 Needle (0.8 & 1.0 mm)
905324 Needle (1.2 & 1.4 mm)
Ordering Code Guide PROLITE-S – [Air Cap] – [Nozzle Size]
PROLITE-S Spray Gun Model
HV5 / TE5 / MC1 / RS1 Air Cap (HVLP / High Efficiency / Micro / Round Spray)
06 / 08 / 10 / 12 / 14 Nozzle size (0.6 / 0.8 / 1.0 / 1.2 / 1.4 mm)
Frequently Asked Questions
What’s the difference between the PROLite and the PROLite-S? The PROLite is a full-size professional basecoat/clearcoat spray gun designed for full panel and overall refinish work, with larger air caps (TE10, TE20, TE25, T110, HV30) and 1.1–1.5 mm nozzles. The PROLite-S is the compact touch-up and spot repair version with smaller air caps (TE5, HV5, MC1, RS1), a 125 mL cup, and nozzle range from 0.6–1.4 mm — purpose-built for SMART repairs, bumper work, and blending metallics over small areas.
Does the PROLite-S replace the SRi-Pro Lite? Yes. The PROLite-S is the factory successor to the DeVilbiss SRi-Pro Lite. It uses the same air caps (TE5, HV5, MC1, RS1) with an upgraded gun body, improved ergonomics, and the heavy-duty anodized finish from the PROLite platform.
Which air cap should I choose? For general spot repair and touch-up work on basecoats and clearcoats, the TE5 (High Efficiency) is the most versatile choice with the lowest air consumption at 3.5 cfm. The HV5 (HVLP) provides a slightly wider fan for larger spot repairs. The MC1 is a specialized micro cap for pinpoint repairs with a 25 mm (1") pattern — ideal for very small chips and blemishes. The RS1 delivers a round spray pattern for specialized applications.
Can I use the PROLite-S with waterborne coatings? Yes. The PROLite-S is specifically designed and precision-engineered for perfect atomization of all the latest waterborne and solventborne automotive refinish coatings, including low-VOC, high-solids, metallic, and special-effect materials.
Does CET carry parts for the PROLite-S? Yes. CET stocks PROLite-S air caps, fluid nozzles, needles, and repair kits. Contact us at 586-210-0555 (call or text) for availability and pricing on any PROLite-S part number.
DeVilbiss PROLite Family
PROLite Full-Size Basecoat / Clearcoat Gun Full-panel refinish, overall basecoat and clearcoat. 5 air caps (TE10, TE20, TE25, T110, HV30). Nozzle range 1.1–1.5 mm. 560 mL or 900 mL cup options. Shop PROLite → PROLite-S YOU ARE HERE Touch-Up & Spot Repair Gun SMART repair, bumper bars, wheels, micro spot repair. 4 air caps (TE5, HV5, MC1, RS1). Nozzle range 0.6–1.4 mm. 125 mL cup. Successor to SRi-Pro Lite.
Need Help Choosing? Our team can help you select the right PROLite-S configuration for your application. Call 586-210-0555 View Full-Size PROLite →
DeVilbiss is a registered trademark of Carlisle Fluid Technologies, Inc. CET is a factory-authorized DeVilbiss industrial distributor.