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PEA C4 Automatic Gun (Legacy)

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⚠ Discontinued · Replaced by PEA-X1

PEA-C4
HiCoat Automatic Gun

The PEA-C4 has been discontinued by Wagner. The PEA-X1 is the direct retrofit replacement with improved performance, lower powder consumption, and simplified maintenance.

Running a PEA-C4 system?  CET helps you plan the retrofit to PEA-X1 — or sources remaining C4 spare parts.

586-210-0555✉ sales@cetinc.com

Why Upgrade

PEA-X1 vs. PEA-C4

The PEA-X1 is not just a replacement — it’s a significant upgrade. Here’s what changes when you retrofit.

Thinner, More Uniform Coatings

Improved internal geometry and optimized nozzle system deliver thinner, more consistent film builds than the C4. Less powder per part, fewer rejects.

Lower Powder Consumption

The optimized powder cloud and improved transfer efficiency mean measurably less powder used per coated part. Savings compound across production volume.

Reduced Nozzle Buildup

Improved internal geometry reduces powder accumulation in the nozzle and spitting — a common maintenance issue on the C4. More stable production without waste.

Streamlined Color Change

The PEA-X1 CoronaStar design minimizes powder accumulation surfaces for efficient automatic blow-off. Cleaner, faster color changes than the C4 PowerLock system.

Modular Wearing Parts

The X1 nozzle system is designed for modular replacement — swap individual wearing parts instead of full assemblies. Lower ongoing maintenance cost than C4.

Unified X1 Ecosystem

X1 nozzles are shared across automatic (PEA-X1), manual (PEM-X1), and robot (PER-X1) guns. One accessory inventory replaces three separate systems.

Side-by-Side

PEA-C4 vs. PEA-X1

FeaturePEA-C4 (Discontinued)PEA-X1 (Current)
Status Discontinued Current Production
Cascade 100kV 100kV
Output Up to 450 g/min Up to 450 g/min
Weight ~600g 545g
Protection ATEX Zone 21 IP54, ATEX, FM, UKCA
Nozzle System C4 FlexNozzle X1 modular system
Nozzle Sharing C4 guns only PEA-X1 + PEM-X1 + PER-X1
Color Change PowerLock Improved Powerlock + streamlined blow-off
Powder Buildup Standard Reduced — improved geometry
Wearing Parts Full nozzle assembly Modular — swap individual parts
Variants Flat, round, HiCoat Flat, round, positive cascade, enamel
Design Award Red Dot Award 2023
Spare Parts Limited — declining availability Full current production

Direct Replacements

PEA-X1 Automatic Guns

The PEA-X1 retrofits directly into existing PEA-C4 installations. Choose the variant that matches your coating application.

Wagner PEA-X1 F Flat Spray
Flat Spray

PEA-X1 Basic F

2430803

Direct replacement for PEA-C4 flat spray. Standard negative cascade, wide fan pattern for panels and general production.

View Flat Spray
Wagner PEA-X1 R Round Spray
Round Spray

PEA-X1 Basic R

2430804

Replaces PEA-C4 round spray. Includes D18/D25/D34 deflector cones for 360° conical coverage on complex shapes.

View Round Spray
Wagner PEA-X1 Positive Cascade
Positive (+)

PEA-X1 Basic (+)

2430805

Positive polarity cascade for nylon powder coatings. Flat spray nozzle.

View Positive Cascade
Wagner PEA-X1E Enamel
Enamel

PEA-X1E Enamel

2430806

Optimized for heat-resistant enamel powder coatings on appliance interiors.

View Enamel Gun

Important Note on Nozzle Compatibility

C4 Nozzles Are Not Compatible with X1

The PEA-X1 uses a new X1 nozzle ecosystem that is not backward-compatible with PEA-C4 nozzles, electrode holders, or CoronaStar sets. When retrofitting from C4 to X1, new nozzles and electrode holders are required. The upside: X1 nozzles are shared across the PEA-X1, PEM-X1 manual, and PER-X1 robot guns — consolidating your accessory inventory from three separate systems into one.

CET can help you spec the complete retrofit including guns, nozzles, electrode holders, and cables. Call 586-210-0555 for a system-specific retrofit plan.

Common Questions

Frequently Asked Questions

Is the PEA-C4 discontinued?

Yes. Wagner has discontinued the PEA-C4 HiCoat and replaced it with the PEA-X1 automatic gun family. The PEA-X1 is a direct retrofit replacement.

How hard is the retrofit?

Wagner designed the PEA-X1 as a drop-in replacement. Existing PEA-C4 systems can be retrofitted without major mechanical rework. New X1 nozzles and electrode holders are required. Contact CET for a system-specific retrofit plan.

Are C4 spare parts still available?

CET stocks remaining PEA-C4 spare parts while supplies last. As a discontinued product, parts availability will decline. Upgrading to PEA-X1 ensures long-term parts support through the actively produced X1 ecosystem.

Can I use my C4 nozzles on the X1?

No. The X1 nozzle system is not backward-compatible with C4 nozzles or electrode holders. New X1 components are required when retrofitting. The benefit: X1 nozzles work across PEA-X1, PEM-X1, and PER-X1 — one inventory for all three gun families.

I just need C4 spare parts for now

CET can source remaining PEA-C4 parts while available. Call 586-210-0555 with your part numbers and we’ll check stock. We can also help you plan a phased transition to PEA-X1 when you’re ready.

Where are PEA-X1 spare parts?

CET stocks the full PEA-X1 spare parts range. View the PEA-X1 spare parts page for exploded diagrams with all replacement parts linked.

Why Buy From CET

The CET Difference

Authorized Wagner Distributor

Genuine parts, factory support, US fulfillment.

Retrofit Planning

Call 586-210-0555 — CET will spec the complete C4-to-X1 retrofit for your system: guns, nozzles, holders, cables.

C4 Parts + X1 Guns In Stock

Remaining C4 spare parts while supplies last, plus full PEA-X1 range for immediate upgrade.

Contact CET for PEA-C4 spare parts, PEA-X1 retrofit planning, or system upgrade pricing.  586-210-0555  ·  sales@cetinc.com