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CAT Xpress Spare Parts and Manual

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 Item No.  Part No.  Description
 1  2400154  Air Cap Ring
 2   V2070005300   Air Cap Sealing Ring
 3   V2070005200   O-Ring
 4   See Chart   Air Cap
 5   2394821    Nozzle Body
 6   2394820   Air Baffle
 7   See Chart   Fluid Nozzle
 8   2396024  Fluid Nozzle Body Carrier
 9  98-8014  O-Ring
 10   2400771   Needle Packing Assembly
 11   2396026   Fluid Inlet Sealing Ring
 12   60-128   Lock Nut
 13   2396785   Fluid Inlet
 14   60-1319  Air Control Knob
 15   60-104   Air Inlet
 16   2396021   Trigger
 17   2396019   Trigger Pin
 18   V1070111100   Spring washer
 19   V1030109000   Trigger Screw
 20   2400772   Air Valve (Complete)
 21   98-8012   O-Ring
 22   98-5125 O-Ring
 23   2396036  Air Valve Stem Cap
 24  60-1371   Air Valve Stem
 25   61-1032  Air Valve Poppet
 26   61-1003   Air Valve Spring
 27   60-1375   Rear Cap
 28   See Chart   Fluid Needle
 29   2403453   Fan Control Assembly
 30   2396032   Fan Control Rod Seal
 31   2403413   Fan Adjustment Housing
 32   2403416   Fan Adjustment Knob
 33   2403429   Fan Adjustment Knob Screw
 34   2316489   Fan Control Seal
 35   2403412   Fan Control Sleeve
 36   2396038   Fluid Adjustment Knob
 37   2396039   Fluid Adjustment Lock Nut
 38   2396035  Needle Spring Guide
 39   2396050   Needle Spring
 40   2410599   Gun Body
 41   2412114   1/16” Allen Wrench for #33

 

Air cap and fluid nozzles

 

 Pressure Reduced Air Cap  SCFM @ Max Gun Inlet Pressure   HVLP Air Cap   SCFM @ Max Gun Inlet Pressure for HVLP   Fluid Tip Range  Orifice Size  Fluid Tip Part Number   Fluid Needle Part Number 
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  0.8 mm  2404488  2397054
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  1.0 mm   2404489   2397055 
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  1.2 mm   2404491  2397056 
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  1.3 mm   2412850   2412848 
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  1.5 mm   2404492   2397058
 2403218  9 CFM @ 29 PSI  2403233  9 CFM @ 29 PSI  0.8 mm to 1.8 mm  1.8 mm   2404493   2397059 
 2403224  9 CFM @ 29 PSI  2403235   9 CFM @ 29 PSI  2.0 mm 2.2 mm  2.0 mm    2404494   2397060
 2403224  9 CFM @ 29 PSI  2403235   9 CFM @ 29 PSI  2.0 mm 2.2 mm  2.2 mm   2404495  2397061 

 

Fluid nozzle and air cap selection chart

 

 Material Type  Fluid Orifice x Air Cap  Maximum Pattern Width  CFM 

 Very thin 

 less than 16 sec. Zahn #2

 inks, dyes, solvents, stains 

 0.8 mm x 2403218 or 2403233

 1.0 mm x 2403218 or 2403233

 2403218 13”

 2403233 12”

 2403218 9 CFM

 2403233 9 CFM

 Thin

 16 to 20 sec. Zahn #2

 lacquers, enamels, primers, sealers 

  1.2 mm x 2403218 or 2403233

 2403218 13”

 2403233 12”

 2403218 9 CFM

 2403233 9 CFM

 Medium 

 21 to 30 sec. Zahn #2

 automotive base coat, enamels, primers, epoxies, urethanes, automotive clear coat

 1.2 mm x 2403218 or 2403233

 1.4 mm x 2403218 or 2403233

 1.5 mm x 2403218 or 2403233

 1.8 mm x 2403218 or 2403233

 2403218 13”

 2403233 12”

 2403218 9 CFM

 2403233 9 CFM

 Heavy

 over 30 sec. Zahn #2

 heavy body primers, high solid enamels, high solid automotive coatings, adhesives 

 1.8 mm x 2403224 or 2403235

 2.0 mm x 2403224 or 2403235

 2.2 mm x 2403224 or 2403235

 2.5 mm x 2403224 or 2403235

 2403224 13”

 2403235 12”

 2403224 9 CFM

 2403235 9 CFM

 

Buying options

 

 CAT-XPR Includes:  CAT-XPR-303R2 Includes:  CAT-XPR-PPSR2 Includes: 

 CAT-Xpress

 Air Caps

 Nozzle/needle Sets

 60-8002 Gun Wrench

 98-0113 Gun Cleaning Brush

 2412114 Allen Wrench (1/16")

 

 CAT-Xpress

 Air Caps

 Nozzle/needle Sets

 51-303-R2 1 QT Aluminum Cup

 52-5R2 Regulator

 60-8002 Gun Wrench

 98-0113 Gun Cleaning Brush

 2412114 Allen Wrench (1/16") 

 CAT-Xpress

 Air Caps

 Nozzle/needle Sets

 CA91-560 850 mL PPS™ Pressure Cup

 CA91-562 Lids and Liners (Available in 25 pack)

 CA91-575 #18 PPS Adapter

 52-5R2 Regulator

 60-8002 Gun Wrench

 98-0113 Gun Cleaning Brush

 2412114 Allen Wrench (1/16")
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