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Wagner Zip 52 and Zip 80

Wagner Zip 52 and Zip 80

High efficiency and performance

•The optimized design with less dead space enables rapid color change and cleaning, and a reduction in the amount of solvent required


•The air motor ensures highest performance with reduced air consumption; requires no additional lubrication and suffers from no freezing problems


•Different pump configurations and a comprehensive product palette guarantee a wide range of possible applications

Wagner ZIP Pneumatic Double Diaphragm Pumps

The ZIP 52 pneumatic double diaphragm pumps are designed with a reduction in air consumption coupled with better performance and maximum reliability. The exclusive design enables its use for corrosive, abrasive and highly viscous liquid media. ZIP pumps cover a broad application spectrum, including the feeding of paint supply systems; the feeding and circulation of printing ink, solvents, paints, chemicals, and oils; the disposal of liquid waste; the supply of flow viscosity adhesives; and filling/emptying of tanks, drums and containers. These pumps are offered in aluminum and stainless steel with a volumetric flow of 13.7 gal/min and 1/2” material inlet/outlet size for an extended range of materials.

Designed for versatility in application

The ZIP 52 double diaphragm pumps are available in stainless steel and aluminum models to fit any type of application needs for material supply.

Two coupled diaphragms are moving from the left to the right and back by help of pressurized air. The steering valve guides the air to the side where the diaphragm is moved to contract the fluid chamber. Material is transported by contraction and expansion of the fluid chamber volume through the inlet and outlet valves.

 

Versions

Type Part Number Pump Body Material Diaphragm Diaphragm Disk Valve Seal Valve Ball O-Rings

ZIP52

Aluminium

PTFE

PPS

PPS

Acetal
(POM)

PTFE

ZIP52

Aluminium

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

ZIP52

Aluminium

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

ZIP52

Stainless steel

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

ZIP52PF

U551.ATSS7

Aluminium

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

ZIP52PF

Aluminium

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

ZIP52

Acetal (POM)

UHMWPE

POM

Stainless
steel

Stainless
steel

PTFE

ZIP52

PP

PTFE

PP

Stainless
steel

Stainless
steel

PTFE

ZIP52PF

U553.GTSS1

Acetal (POM)

PTFE

POM

Stainless
steel

Stainless
steel

PTFE

ZIP52PF

U553.PHSD7

PP

UHMWPE

PP

Stainless
steel

Acetal
(POM)

PTFE

ZIP52PF

U553.PTSS7

PP

PTFE

PP

Stainless
steel

Stainless
steel

PTFE

ZIP80

Aluminium

PTFE

PPS

Stainless
steel

Stainless
steel

PTFE

Other Configurations

Mount Style Part Number Description

Bare Aluminum

Bare aluminum ZIP 52 pump

Bare Stainless Steel

Bare stainless steel ZIP 52 pump

Cart Mount

ZIP-C5.U550.ATSS7

ZIP-C55.U550.ATSS7

ZIP-C5.U550.STSS7

ZIP-C55.U550.STSS7

Cart mounted ZIP 52 (aluminum) with 5 gallon siphon

Cart mounted ZIP 52 (aluminum) with 55 gallon siphon

Cart mounted ZIP 52 (stainless steel) with 5 gallon siphon

Cart mounted ZIP 52 (stainless steel) with 55 gallon siphon

Wall Mount

ZIP-W5.U550.ATSS7

ZIP-W55.U550.ATSS7

ZIP-W5.U550.STSS7

ZIP-W55.U550.STSS7

Wall mounted ZIP 52 (aluminum) with 5 gallon siphon

Wall mounted ZIP 52 (aluminum) with 55 gallon siphon

Wall mounted ZIP 52 (stainless steel) with 5 gallon siphon

Wall mounted ZIP 52 (stainless steel) with 55 gallon siphon

5 Gallon Pail Mount

ZIP-P5.U550.ATSS7

ZIP-P5A.U550.ATSS7

ZIP-P5.U550.STSS7

ZIP-P5A.U550.STSS7

Pail cover mounted ZIP 52 (aluminum)

Pail cover mounted ZIP 52 with agitator (aluminum)

Pail cover mounted ZIP 52 (stainless steel)

Pail cover mounted ZIP 52 with agitator (stainless steel)

55 Gallon Drum Mount

ZIP-DR55.U550.ATSS7

ZIP-DR55A.U550.ATSS7

ZIP-DR55.U550.STSS7

ZIP-DR55A.U550.STSS7

Drum cover mounted ZIP 52 (aluminum)

Drum cover mounted ZIP 52 with agitator (aluminum)

Drum cover mounted ZIP 52 (stainless steel)

Drum cover mounted ZIP 52 with agitator (stainless steel)

Accessories

Item No. Part No. Description

1

-

ZIP pump

2

Pressure regulator

3

Pressure gauge

4

Wall mount

5

Suction hose, stainless steel, complete

6

Filter support disc

7

Suction hose filter

8

Suction hose spring

9

Solvent resistant suction hose

10

Suction tube, stainless steel

11

Contact clip, stainless steel

12

Hose clamp

13

Hose fitting, stainless steel

13

Hose fitting, nickel-plated brass

Technical Data for Metallic Pump Versions

Description Item No. Unit AL ZIP 52 SSt ZIP 52 AL ZIP 52 PF AL ZIP 80

Pump ratio

-

-

1:1

1:1

1:1

1:1

Volume flow per double stroke (DH)

-

cm³

cu inch

108

6.59

108

6.59

62

3.78

225

13.73

Maximum operating pressure

-

MPa

bar

psi

0.8

8

116

0.8

8

116

0.8

8

116

0.8

8

116

Maximum speed

-

DH/min

490

490

490

360

Maximum flow rate

1

l/min

GPM

52

13.7

52

13.7

28

7.4

80

21.1

Compressed air quality: free from oil and water

Quality standard 7.5.4 according to ISO 8573.1: 2010

7: Particle concentration 5–10 mg/m³
5: Humidity: Pressure dew point: ≤ +7 °C
4: Oil content: ≤ 5 mg/m³

-

-

-

-

-

Minimum air inlet pressure

-

MPa

bar

psi

0.15

1.5

22

0.15

1.5

22

0.10

1.0

15

0.22

32

2.2

Maximum air inlet pressure

-

MPa

bar

psi

0.8

8

116

0.8

8

116

0.8

8

116

0.8

8

116

Air inlet connection (plug)

-

BSP(R)

1/4"

1/4"

1/4"

1/4"

Maximum suction height

2

3

m

ft

m

ft

4.8

15.7

2.7

9

4.8

15.7

2.7

9

2.8

9.2

2.2

7.2

4.9

16

2.7

9

Maximum solid body size

-

mm

Inches

2.0

0.08

2.0

0.08

2.0

0.08

3.0

0.12

Sound pressure equivalent of 50 cycles/min.
(5 bar)

4

dB(A)

73

73

73

79

Sound pressure equivalent at max. flow rate
(8 bar)

4

dB(A)

85

85

85

91

Sound power at maximum flow rate (8 bar)

5

dB(A)

99

99

99

102

Fluid connections (inlet & outlet bushing)

-

BSP(G)

1/2"

1/2"

1/2"

3/4"

Weight

-

kg

lb

3.7

8.1

6.0

13.2

3.7

8.1

5.39

11.7

Maximum product pressure at the pump's inlet

-

MPa

bar

psi

0.1

1

14.5

0.1

1

14.5

0.1

1

14.5

0.1

1

14.5

Product temperature

-

°C

°F

4 – 90

39 – 194

4 – 90

39 – 194

4 – 90

39 – 194

4 – 90

39 – 194

Ambient temperature

-

°C

°F

4 – 40

39 – 104

4 – 40

39 – 104

4 – 40

39 – 104

4 – 40

39 – 104

Allowable inclination for operation

-

∠°

± 10°

± 10°

± 10°

± 10°

Technical Data for Non-metallic Pump Versions

Description Item No. Unit PP ZIP 52 PP ZIP 52 PF Acetal ZIP 52 Acetal ZIP 52 PF

Pump ratio

-

-

1:1

1:1

1:1

1:1

Volume flow per double stroke (DH)

-

cm³

cu inch

108

6.59

62

3.78

3.78

6.59

62

3.78

Maximum operating pressure

-

MPa

bar

psi

0.8

8

116

0.8

8

116

0.8

8

116

0.8

8

116

Maximum speed

-

DH/min

490

490

490

360

Maximum flow rate

1

l/min

GPM

52

13.7

28

7.4

52

13.7

28

7.4

Compressed air quality: free from oil and water

Quality standard 7.5.4 according to ISO 8573.1: 2010

7: Particle concentration 5–10 mg/m³
5: Humidity: Pressure dew point: ≤ +7 °C
4: Oil content: ≤ 5 mg/m³

-

-

-

-

-

Minimum air inlet pressure

-

MPa

bar

psi

0.15

1.5

22

0.10

1.0

15

0.15

1.5

22

0.10

1.0

15

Maximum air inlet pressure

-

MPa

bar

psi

0.8

8

116

0.8

8

116

0.8

8

116

0.8

8

116

Air inlet connection (plug)

-

BSP(R)

1/4"

1/4"

1/4"

1/4"

Maximum suction height

2

3

m

ft

m

ft

4.8

15.7

2.7

9

2.8

9.2

2.2

7.2

4.8

15.7

2.7

9

2.8

9.2

2.2

7.2

Maximum solid body size

-

mm

Inches

2.0

0.08

2.0

0.08

2.0

0.08

2.0

0.08

Sound pressure equivalent of 50 cycles/min.
(5 bar)

4

dB(A)

73

73

73

73

Sound pressure equivalent at max. flow rate
(8 bar)

4

dB(A)

85

85

85

85

Sound power at maximum flow rate (8 bar)

5

dB(A)

99

99

99

99

Fluid connections (inlet & outlet bushing)

-

BSP(G)

1/2"

1/2"

1/2"

1/2"

Weight

-

kg

lb

3.2

7.1

3.2

7.1

3.2

7.1

3.2

7.1

Maximum product pressure at the pump's inlet

-

MPa

bar

psi

0.1

1

14.5

0.1

1

14.5

0.1

1

14.5

0.1

1

14.5

Product temperature

-

°C

°F

4 – 60

39 – 140

4 – 60

39 – 140

4 – 80

39 – 176

4 – 80

39 – 176

Ambient temperature

-

°C

°F

4 – 40

39 – 104

4 – 40

39 – 104

4 – 40

39 – 104

4 – 40

39 – 104

Allowable inclination for operation

-

∠°

± 10°

± 10°

± 10°

± 10°

Universal Connections - Metallic

Item No. U550.ATRD7 U550.ATSS7 U550.STSS7 U551.303 U551.ATSS7 Description

-

U551.ATSS7

DDP Zip

1

Suction manifold

2

Delivery manifold

3

Outer diaphragm
disk

4

Diaphragm cover

5

Product diaphragm

6

Support diaphragm

7

9900333

9900333

9900333

9900333

9900333

Screw, M6x35

8

9900338

9900338

-

9900338

9900338

Screw, M6x30

8

-

-

9900333

-

-

Screw, M6x35

9

Self-locking nut,
M6

10

Self-locking nut,
M6

11

9920103

9920103

9920103

9920103

9920103

Washer 6

12

Screw

13

Rivet

14

Screw

15

Plug, 1/2"

16

Motor

17

Valve unit

18

Lug

19

-

-

-

-

-

Cover type plate

20

-

-

-

-

-

Round type plate

21

Nipple

22

K805.07D

Ball

23

Ball seat

24

O-ring

25

Loctite® 577

26

Loctite® 542

Independent Connections - Metallic

Item No. Part No. Description

-

DDP ZIP52

1

Suction manifold

2

Delivery manifold

3

Outer diaphragm disc

4

Diaphragm cover

5

Product diaphragm

6

Support diaphragm

7

9900333

Screw, M6x35

8

9900338

Screw, M6x30

9

Self-locking nut, M6

10

Self-locking nut, M6

11

9920103

Washer, 6

12

Self-tapping screw

13

Rivet

14

Screw

15

-

-

16

Motor

17

Valve unit

18

Cable lug

19

-

Cover type plate

20

-

Round type plate

21

Fitting

22

Ball

23

Ball seat

24

O-ring

25

Loctite® 542

Conductive Acetal

Item No. U552.GHSS7 U553.GTSS1 Description

0

U553.GTSS1

DDP ZIP52

1

-

Suction manifold - universal

1

-

Suction manifold - left

2

-

Delivery manifold - universal

2

-

Delivery manifold - left

3

External diaphragm disc

4

Conductive diaphragm cover

5

Diaphragms

6

-

Support diaphragm

7

Screw, M6x40

8

9907249

9907249

Screw, M6x75

9

Self-locking nut, M6

10

9920103

9920103

Washer 6

11

Washer, 6x18

12

Screw

13

Rivet

14

Screw

15

-

Plug, 1/2"

16

Motor

17

Valve unit

18

Lug

19

-

-

Cover type plate

20

-

-

Round type plate

21

Nipple

22

Ball, 3/4"

23

Seat

24

O-ring

25

Ball guide

26

Loctite® 542

27

3051530

3051530

PTFE tape

28

K558.62

K558.62

Washer

Polypropylene

Item No. U552.PTSS7 U553.PHSD7 U553.PTSS7 Description

-

U553.PHSD7

U553.PTSS7

DDP ZIP52

1

Suction manifold

2

Delivery manifold

3

Outer diaphragm disc

4

Diaphragm cover

5

Product diaphragm

6

-

Support diaphragm

7

Screw, M6x40

8

9907249

9907249

9907249

Screw, M6x75

9

Self-locking nut, M6

10

9920103

9920103

9920103

Washer, 6

11

Washer, 6x18

12

-

-

-

-

13

Rivet

14

Screw

15

Plug, 1/2"

16

Motor

17

T6105.00I

Valve unit

18

-

-

-

-

19

-

-

-

Cover type plate

20

-

-

-

Round type plate

21

Fitting

22

K805.07D

Ball

23

Ball seat

24

O-ring

25

Ball’s guide insert

26

Loctite® 542

27

3051530

3051530

3051530

PTFE tape

Zip 80 Aluminum

Item No. Part No. Description

-

DDP ZIP80

1

Suction manifold

2

Delivery manifold

3

Outer diaphragm disk

4

Diaphragm cover

5

Diaphragm

6

-

-

7

Screw, M6x40

8

9900333

Screw, M6x35

9

9910208

Nut M8

10

Self-locking nut, M6

11

Washer 8

12

Screw

13

Rivet

14

K1053.62

Screw

15

Plug, 3/4"

16

Motor

17

Valve unit

18

Lug

19

-

Cover type plate

20

-

Round type plate

21

Nipple

22

Ball

23

Ball seat

24

O-Ring

25

9920103

Washer 6

26

K558.62

Washer

27

Loctite® 577

28

Loctite® 542

Motor

Item No. Zip 52 Zip 52 PF Zip 80 Description

-

Motor

1

Feeler pin

2

Inner diaphragm disc

3

Shaft

4

Cover (pressure side)

5

Shaft guide bushing

6

Cover (exhaust side)

7

Motor block with safety valve

8

Reversing valve seals

9

Pressure cover seals

10

Silencer

11

Screw

12

Screw

13

Lip seal

14

Lip seal

15

Reversing valve (includes item 8 and 9)

16

See part 7

See part 7

See part 7

Safety valve

17

2416550

2416550

2416550

Side label

18

K1040.03

K1040.03

K1040.03

Screw

19

3155401

3155401

3155401

Contact washer

20

Self-locking nut M6

21

Z125.00

Z125.00

Z125.00

High-performance grease

Service Sets

Pump Diaphragm Valve Seat Valve Ball Service Set O-Ring Set Air Valve Set

PTFE

PPS

Acetal (POM)

PTFE

Stainless steel

Stainless steel

PTFE

Stainless steel

Stainless steel

PTFE

Stainless steel

Stainless steel

U551.ATSS7

PTFE

Stainless steel

Stainless steel

PTFE

Stainless steel

Stainless steel

UHMWPE

Stainless steel

Stainless steel

UHMWPE

Stainless steel

Stainless steel

PTFE

Stainless steel

Stainless steel

U553.GTSS1

PTFE

Stainless steel

Stainless steel

U553.PHSD7

UHMWPE

Stainless
steel

Acetal (POM)

U553.PTSS7

PTFE

Stainless
steel

Stainless
steel

PTFE

Stainless
steel

Stainless
steel

T9084.00

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ZIP 52 Spraypack

Wagner Zip 52 Diaphragm Pump