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Wagner Twin Control

Wagner Twin Control

Advantages

• Specifically developed by WAGNER for high precision flow metering


• The stroke meter is mounted outside of the pump. No contact with the fluid, no wear during operation and no flashing


• High reliability, easy maintenance

• Pump malfunctions can be detected: leakages, cavitation, irregular strokes

Magnetic Stroke Meter


In all piston pumps the delivered fluid is precisely metered by the piston motion. The patented Magnetic Stroke Meter detects the exact position of the piston and passes the information to the electronic box, which automatically calculates the instant flow rate value.

 
• Fast Return of Investment
• No reworks or rejects due to off-ratio spraying
• No mixed material left unused; Mix only what is required
• Reduction in time for manual cleaning and mixing procedures
• Increase in productivity
• Substantial reduction in paint and solvent waste
• Reduced maintenance
• Material consumption monitoring
• High Reliability


Twin Control is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

High Reliability

Twin Control is perfect for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

Fast Return of Investment

• No reworks or rejects due to off-ratio spraying


• No mixed material left unused; Mix only what is required


• Reduction in time for manual cleaning and mixing procedures


• Increase in productivity


• Substantial reduction in paint and solvent waste


• Reduced maintenance


• Material consumption monitoring

Twin Control Selection Chart

Part Number (Standard) Part Number (Acid Catalyst) Pump A Pump B Mixing Ration Max Working Pressure Flow Rate at 1:1 Mix Ratio Flow Rate at 4:1 Mix Ratio Flow Rate at 10:1 Mix Ratio FLow Rate at 20:1 Mix Ratio

2339016

5-60

5-60

0.1:1-20:1

580 psi

1.0 g/min

0.6 g/min

0.5 g/min

0.4 g/min

2339020

2367424

10-70

10-70

0.1:1-20:1

580 psi

1.0 g /min

0.7g /min

0.6 g/min

0.5 g/min

2340468

28-40

28-40

0.1:1-20:1

3248 psi

0.6 g/min

0.4 g/min

0.3 g/min

0.2 g/min

2338758

2367426

35-70

35-70

0.1:1-20:1

3625 psi

1.1 g/min

0.7 g/min

0.6 g/min

0.5 g/min

2340474

35-150

35-70

0.1:1-20:1

3625 psi

1.5 g/min

1.3 g/min

1.2 g/min

1.1 g/min

2339021

48-110

48-110

0.1:1-20:1

5366 psi

1.7 g/min

1.1 g/min

1.0 g/min

0.9 g/min

2340374

60-240

60-240

0.1:1-10:1

6961 psi

3.8 g/min

2.4 g/min

2.1 g/min

2.0 g/min

2345850

72-200

72-200

0.1:1-10:1

7687 psi

3.2 g/min

2.0 g/min

1.7 g/min

1.6 g/min

2340480

95-150

95-150

0.1:1-10:1

7687 psi

2.4 g/min

1.5 g/min

1.3 g/min

1.2 g/min

 

Mixing precision: ± 2%
Flow rates based on 30 cycles/min
15-30 cycles/min recommended for continuous operation

Mixer

Part No. Description

2338297

Manual, external mixer DN 2.6
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150

2339620

Automatic, external mixer DN 2.6
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150
Prerequisite: Controller 3, 6 or 9

2338298

Manual, external mixer DN 4
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150

2339621

Automatic, external mixer DN 4
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150
Prerequisite: Controller 3, 6 or 9

2339617

Automatic, external mixer
DN4 / DN10VA ab 48-110
For A-pumps 48-110, 3-600, 18-300, 8-600, 75-150,
55-200, 60-240
Prerequisite: Controller 3, 6 or 9

2339628

Circulation G3/8" for automatic, external mixer DN4

2338300

Manual, external mixer DN 8
For A-pumps 48-110, 3-600, 60-240 (270 bar), 8-600,
75-150, 55-200, 60-240

2338301

Circulation for manual, external mixer DN8

Remote Control

Part No. Description

2308874

TwinControl remote control includes 15 m; 49 ft. cable.
Maximum permissible cable length: 75 m; 246 ft.
Please note: If used in a system with a mains power
supply (cable) -> Can only be used in areas not at risk of
explosion. When used in a system with turbine -> Can
be used in Ex zones (zone 1 and zone 2).

2308879

Cable 15 m; 49 ft. Extension for TwinControl remote
control.
Maximum permissible cable length: 75 m; 246 ft.

2313533

ESTA remote control including cable

2311371

Cable for ESTA remote control
Length 1 m; 3.3 ft.

Horn Alarm

Part No. Description

2312343

External pneumatic horn set

Suction Hoses

Part No. Description

2324110

Suction hose DN16-SSt complete for:
– EvoMotion 5-60
– Wildcat 10-70, 18-40
– Puma 28-40, 21-110
– Leopard 35-70

2324116

Suction hose DN25-SSt complete for:
– all pumps

2329592

Suction hose DN38-SSt complete for:
– Puma 8-300, 3-600
– Protec 60-240 (270 bar), Leopard 8-600
– Protec 72-200, Protec 60-240

Mixing Hoses

Part No. Description DN L G

2312390

Mixing hose 32

4

235

G1/4"

2312393

Mixing hose 96

4

455

G1/4"

2312396

Mixing hose 32

6

315

G1/4"

2312399

Mixing hose 96

6

715

G1/4"

2312402

Mixing hose 32

10

387

G3/8"

2312405

Mixing hose 96

10

921

G3/8"

2317130

Mixing hose 32 GXP

10

460

G3/8"

AIS

Part No. Description

2371157

AIS set including conversion of control unit 1 to 9 /
10
For pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150.
– Control unit 9: no air flushing
– Control unit 10: no soft circulation
For software

2373390

AIS set including conversion of control unit 2 to AIS
For pumps 48-110, 8-300, 60-240, 3-600, 8-600, 75-150.
For software version 4.0x and 4.1x, an update to 4.2 is
necessary.

Heaters

Part No. Description

2338290

Heater set A or B for
TwinControl pumps 5-60, 10-70, 28-40, 21-110, 35-70,
35-150

2338294

Heater set A or B for
TwinControl pumps 3-600, 48-110, 60-240, 8-600; and
for 95-150 (without trolley)

2338291

Heater set A for TwinControl
pumps 72-200 (without trolley), 72-300 (without trolley)
and 60-240 (without trolley)

2340906

Heater set B for TwinControl
pumps 72-200 (without trolley), 60-240 (without trolley)

2338292

Heater set A trolley for
TwinControl pumps 72-200 (with trolley), 60-240 (with
trolley)

2340907

Heater set B trolley for
TwinControl pumps 72-200 (with trolley), 60-240 (with
trolley)

2338293

Heater set A, B trolley for
TwinControl pump 95-150 (with trolley)

2338295

Double parallel heater set for TwinControl pumps
72-200 (without trolley), 60-240 (without trolley)

2338296

Twin serial heater set for
TwinControl pumps 72-200 (without trolley), 60-240
(without trolley)

Splitter Valve

Part No. Description

2338302

Splitter valve DN 2.6 TC, 400 bar
For A-pumps 28-40, 21-110, 35-70, 35-150.
Not possible with external mixer.

2338303

Splitter valve DN 4 TC, 100 bar
For A-pumps 5-60, 10-70.
Not possible with external mixer.

2371352

Splitter valve PV 530-4 TC, DN 4, 530 bar
For A-pumps 48-110, 8-300, 60-240, 3-600, 8-600,
75-150, 55-200*.
Note: The mounting bracket fits large frames (protective
coating).
Not possible with external mixer.

Product Pressure Regulator

Part No. Description

2315965

Product pressure regulator set 0.8 MPa; 8 bar; 116 psi,
pneumatic (including flushing pressure set). For low
pressure systems.

2315994

Product pressure regulator set 0.8 MPa; 8 bar; 116 psi,
mechanical
For low-pressure systems.

Flushing Pressure Set

Part No. Description

2315985

Flushing pressure set 0.8 MPa; 8 bar; 116 psi. For low
pressure systems.
Sets flushing pressure to maximum.
Is included in product pressure regulator set 2315965.

Additional Parts for Second Paint

Part No. Description

2340959

Switchbox 2A-HM1 (TC) with stroke measurement 1

2340820

Switchbox 2A-HM2 (TC) with stroke measurement 2
Without pump, Spraypack and additional parts.

2339639

Extension 2A
Lateral extension for small frame for assembling of second
A-pump. For systems without a heater.

2341205

Expansion set 2A-HM1 (TC) for TwinControl A-pumps
28-40, 35-70, 31-110

2340707

Expansion set 2A-HM1-ND (TC) for TwinControl Apumps
5-60, 10-70

2341006

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
21-110, 35-150
Extension 2A (for systems without a heater), switchbox
2A incl. stroke measurement, inline filter, hoses and fittings.
Without pump and Spraypack.

2344231

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
48-110, 8-300, 60-240, 3-600, 8-600
Extension 2A (for systems without a heater), switchbox
2A incl. stroke measurement, high-pressure filter, hoses
and fittings.
Without pump and Spraypack.

2348739

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
95-150
Extension 2A for large frames (for systems without a
heater), switchbox 2A incl. stroke measurement, highpressure
filter, hoses and fittings.
Without pump and Spraypack.

Extension Cables

Part No. Description

2320609

Connection set for TwinControl
controller, approx. 5 m; 16.4 ft.
The extension set allows the control
unit to be fitted remotely from the
system. The set can be used for
type 1 and 2 control units.

2316481

Connection line with stroke measurement
5 m; 16.4 ft.
Can be used to extend the potentiometer
for the stroke measurement
on TwinControl systems. Maximum
extension 5 m; 16.4 ft.

TC VM5000 Automatic Electrostatic System

Part No. Description

2334530

Automatic electrostatic system
The TC VM5000 automatic electrostatic system set serves as an additional safety device for the
safe use of the TwinControl 2K system with a GM5000 electrostatic gun.
Prerequisite: Controller 1, 2, 3, 9 or 10

Connection Kit, GFB

Part No. Description

2302563

Connection kit for gun flush box (GFB)
Installation in control unit 1, 2, 9 or 10. The kit is already
installed in controllers 3 and 8.
The GFB connection kit is used as a link between the
TwinControl system and a gun flush box.

Feed Pump

Part No. Description

2329966

Feed pump set 5-125 (3/4")
For pumps 75-150, 55-200, 60-240

Aircoat Regulator

Part No. Description

2328611

AirCoat regulator
For A-pumps: Wildcat, Puma, Leopard, Protec

2336769

AirCoat regulator 5-60
For A-pump EvoMotion 5-60

Spare parts for the Twincontrol system are divided by order in the manual. Click on section button to see breakdown.

4 Piston Pumps
4.1 Complete Pumps
4.2 Spare Parts for Pumps
4.3 Wildcat 10-70 TC and Leopard 35-70 PE/T TC 1.4404
4.4 Stroke Measurement 1
4.5 Stroke Measurement 2
4.6 Small Air Connection (1/4")
4.7 Medium Air Connection (1/2")

5 Suspension
5.1 Wall Mount 4" TC
5.2 Wall Mount 6" TC
5.3 Small Wall
5.4 Small Frame
5.4.1 Small Casters
5.4.2 Stand Set
5.5 Air Connection
5.6 Air Diff user
5.6.1 Air Diff user for Wildcat, Puma, Leopard
5.6.2 Air Diff user EvoMotion
5.7 Filter Regulator Set
5.8 Small Trolley
5.8.1 Filter Regulator Set for Trolley

6 Control Units
6.1 TwinControl Control Units 1 / 9 / 10, V4 Ex
6.2 TwinControl 1 V4 Control Unit, Non-Ex
6.3 TwinControl 2 V4 Control Unit, Ex
6.4 TwinControl 2 V4 Control Unit, Non-Ex
6.5 TwinControl 3 / 6 / 8 V4 Control Unit, Ex
6.6 TwinControl 3 V4 Control Unit, Non-Ex

7 Soft Circulation
7.1 Soft Circulation − Leopard
7.2 Soft Circulation − Wildcat/Puma
7.3 Soft Circulation − EvoMotion

8 Mixer
8.1 Valve Group for Internal Mixer
8.1.1 Standard System
8.1.2 System for Acid Catalyst (1.4404)
8.2 Valve Group for Internal Low-Pressure Mixer
8.2.1 Standard System
8.2.2 System for Acid Catalyst (1.4404)
8.3 Medium Internal Mixer
8.4 Internal Mixer − Trolley
8.4.1 Standard System
8.4.2 System for Acid Catalyst (1.4404)
8.5 Medium Internal Mixer - Trolley
8.6 AIS
8.6.1 AIS for DV100 / DV 400 Valves
8.6.2 AIS for Pumps 48-110 and 75-150
8.7 Small Valve Group for External Mixer
8.7.1 Straight Inline Filter (up to 27 MPa; 270 bar; 3916 psi)
8.8 Manual External Mixers DN2.6 and DN4
8.9 Automatic External Mixer DN2.6 and DN4
8.10 Automatic External Mixer DN4 as of 48-110
8.10.1 Circulation to Automatic External Mixer DN4
8.11 Manual External Mixer DN8
8.11.1 Circulation to Manual External Mixer DN8
8.12 Inline Filter (up to 53 MPa; 530 bar; 7687 psi)
8.13 Mixing Tube Set 6-32E TC

9 Procduct Hoses and Fittings
9.1 Product Hoses Made of PA (for A-Components and Flushing Agent)
9.2 Product Hoses Made of FEP (for B-Components)
9.3 Fittings
9.4 Non-Return Valves
9.5 Locking Parts (If No Flushing Pump Is Present)
9.6 Fittings for Paint Valves (with External Mixer)

10 Valves on Pump Output
10.1 Paint Valve 530 bar 80
10.2 Dosing Valve 530 bar 81
10.3 HP Filter with TC Ball Valve 82
10.4 Flushing Valve with Relief Combination 83
10.5 Relief Combination 84
10.5.1 Without Non-Return Valve
10.5.2 With Non-Return Valve
10.5.3 Pressure Gauge for Relief Combination

11 Splitter Valve
11.1 Splitter Valve DN2.6 / DN4
11.2 Splitter Valve PV530

12 Product Pressure Regulator
12.1 Pneumatic Product Pressure Regulator Set 8 bar
12.2 Mechanical Product Pressure Regulator Set 8 bar

13 GFB Connection Kit

14 Automatic Electrostatic System Set
14.1 Automatic Electrostatic System Set TC VM5000
14.2 Base Plate

16 Aircoat Regulator
16.1 Complete AirCoat Regulator
16.2 AirCoat Pressure Regulator for EvoMotion 5-60
16.2.1 Pressure Regulator

17 Additional Parts for Second Paint
17.1 Switchbox 2A
17.2 Expansion Set 2A for Small Valves (PV/DV)
17.3 Expansion Set 2A for Large Valves (PV530/DV530)
17.4 Extension 2A

18 Remote Controls
18.1 Remote Control - TwinControl
18.2 ESTA Remote Control

19 Archiving Software

TwinControl 5-60 | TwinControl 10-70

Technical Data

Application Area

Metal coating, Plastic coating, Wood coating

Application technique

Airspray

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

40 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 28-40

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

224 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-150/35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 48-110

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

370 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl PROTEC 95-150/TwinControl PROTEC 72-200

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

530 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1

TwinControl 55-200

Technical Data

Input voltage (not Atex)

115 – 230 V

Input frequency (not Atex)

50 – 60 Hz

Air inlet pressure

5,0 – 8,0 bar, 73 – 116 PSI

Air inlet connection

I–G 1“

Mixing ratio

0,1:1 – 10:1

Mixing accuracy

± 2%

Material pressure

440 bar, 6382 PSI

Volume flow at a 1:1 mixing ratio (max.)

12 l/min

Volume flow at a 4:1 mixing ratio (max.)

7.5 l/min

Volume flow at a 10:1 mixing ratio (max.)

6.6 l/min

Material inlet

I–G 1 1/2‘‘

Material outlet

A–G 1/2‘‘

Max. material pressure at pump inlet

5 bar, 73 PSI

Material temperature

5 - 60 °C, 41.0 - 140.0 °F

Ambient temperature

5 – 40 °C, 41 – 104 °F

Material pH

3,5 – 9,0 pH

TwinControl PROTEC 60-240

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

480 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1
English Manual Spanish Manual Brochure

Trouble Shooting

Setting Trigger Frequency

Maintenance Valves

Flushing Procedure

First Flush and Filling

Start Up

TwinControl 5-60
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TwinControl 10-70 ABS EX GR M (2339020)
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TwinControl PROTEC 95-150
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