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Wagner Twin Control

Wagner Twin Control

Advantages

• Specifically developed by WAGNER for high precision flow metering


• The stroke meter is mounted outside of the pump. No contact with the fluid, no wear during operation and no flashing


• High reliability, easy maintenance

• Pump malfunctions can be detected: leakages, cavitation, irregular strokes

Magnetic Stroke Meter


In all piston pumps the delivered fluid is precisely metered by the piston motion. The patented Magnetic Stroke Meter detects the exact position of the piston and passes the information to the electronic box, which automatically calculates the instant flow rate value.

 
• Fast Return of Investment
• No reworks or rejects due to off-ratio spraying
• No mixed material left unused; Mix only what is required
• Reduction in time for manual cleaning and mixing procedures
• Increase in productivity
• Substantial reduction in paint and solvent waste
• Reduced maintenance
• Material consumption monitoring
• High Reliability


Twin Control is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

High Reliability

Twin Control is perfect for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

Fast Return of Investment

• No reworks or rejects due to off-ratio spraying


• No mixed material left unused; Mix only what is required


• Reduction in time for manual cleaning and mixing procedures


• Increase in productivity


• Substantial reduction in paint and solvent waste


• Reduced maintenance


• Material consumption monitoring

Twin Control Selection Chart

Part Number (Standard) Part Number (Acid Catalyst) Pump A Pump B Mixing Ration Max Working Pressure Flow Rate at 1:1 Mix Ratio Flow Rate at 4:1 Mix Ratio Flow Rate at 10:1 Mix Ratio FLow Rate at 20:1 Mix Ratio

5-60

5-60

0.1:1-20:1

580 psi

1.0 g/min

0.6 g/min

0.5 g/min

0.4 g/min

2367424

10-70

10-70

0.1:1-20:1

580 psi

1.0 g /min

0.7g /min

0.6 g/min

0.5 g/min

28-40

28-40

0.1:1-20:1

3248 psi

0.6 g/min

0.4 g/min

0.3 g/min

0.2 g/min

2367426

35-70

35-70

0.1:1-20:1

3625 psi

1.1 g/min

0.7 g/min

0.6 g/min

0.5 g/min

35-150

35-70

0.1:1-20:1

3625 psi

1.5 g/min

1.3 g/min

1.2 g/min

1.1 g/min

48-110

48-110

0.1:1-20:1

5366 psi

1.7 g/min

1.1 g/min

1.0 g/min

0.9 g/min

60-240

60-240

0.1:1-10:1

6961 psi

3.8 g/min

2.4 g/min

2.1 g/min

2.0 g/min

72-200

72-200

0.1:1-10:1

7687 psi

3.2 g/min

2.0 g/min

1.7 g/min

1.6 g/min

95-150

95-150

0.1:1-10:1

7687 psi

2.4 g/min

1.5 g/min

1.3 g/min

1.2 g/min

 

Mixing precision: ± 2%
Flow rates based on 30 cycles/min
15-30 cycles/min recommended for continuous operation

Mixer

Part No. Description

Manual, external mixer DN 2.6
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150

Automatic, external mixer DN 2.6
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150
Prerequisite: Controller 3, 6 or 9

Manual, external mixer DN 4
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150

Automatic, external mixer DN 4
For A-pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150
Prerequisite: Controller 3, 6 or 9

Automatic, external mixer
DN4 / DN10VA ab 48-110
For A-pumps 48-110, 3-600, 18-300, 8-600, 75-150,
55-200, 60-240
Prerequisite: Controller 3, 6 or 9

Circulation G3/8" for automatic, external mixer DN4

Manual, external mixer DN 8
For A-pumps 48-110, 3-600, 60-240 (270 bar), 8-600,
75-150, 55-200, 60-240

Circulation for manual, external mixer DN8

Remote Control

Part No. Description

TwinControl remote control includes 15 m; 49 ft. cable.
Maximum permissible cable length: 75 m; 246 ft.
Please note: If used in a system with a mains power
supply (cable) -> Can only be used in areas not at risk of
explosion. When used in a system with turbine -> Can
be used in Ex zones (zone 1 and zone 2).

Cable 15 m; 49 ft. Extension for TwinControl remote
control.
Maximum permissible cable length: 75 m; 246 ft.

ESTA remote control including cable

Cable for ESTA remote control
Length 1 m; 3.3 ft.

Horn Alarm

Part No. Description

External pneumatic horn set

Suction Hoses

Part No. Description

Suction hose DN16-SSt complete for:
– EvoMotion 5-60
– Wildcat 10-70, 18-40
– Puma 28-40, 21-110
– Leopard 35-70

Suction hose DN25-SSt complete for:
– all pumps

Suction hose DN38-SSt complete for:
– Puma 8-300, 3-600
– Protec 60-240 (270 bar), Leopard 8-600
– Protec 72-200, Protec 60-240

Mixing Hoses

Part No. Description DN L G

Mixing hose 32

4

235

G1/4"

Mixing hose 96

4

455

G1/4"

Mixing hose 32

6

315

G1/4"

Mixing hose 96

6

715

G1/4"

Mixing hose 32

10

387

G3/8"

Mixing hose 96

10

921

G3/8"

Mixing hose 32 GXP

10

460

G3/8"

AIS

Part No. Description

AIS set including conversion of control unit 1 to 9 /
10
For pumps 5-60, 10-70, 28-40, 21-110, 35-70, 35-150.
– Control unit 9: no air flushing
– Control unit 10: no soft circulation
For software

AIS set including conversion of control unit 2 to AIS
For pumps 48-110, 8-300, 60-240, 3-600, 8-600, 75-150.
For software version 4.0x and 4.1x, an update to 4.2 is
necessary.

Heaters

Part No. Description

Heater set A or B for
TwinControl pumps 5-60, 10-70, 28-40, 21-110, 35-70,
35-150

Heater set A or B for
TwinControl pumps 3-600, 48-110, 60-240, 8-600; and
for 95-150 (without trolley)

Heater set A for TwinControl
pumps 72-200 (without trolley), 72-300 (without trolley)
and 60-240 (without trolley)

2340906

Heater set B for TwinControl
pumps 72-200 (without trolley), 60-240 (without trolley)

2338292

Heater set A trolley for
TwinControl pumps 72-200 (with trolley), 60-240 (with
trolley)

2340907

Heater set B trolley for
TwinControl pumps 72-200 (with trolley), 60-240 (with
trolley)

2338293

Heater set A, B trolley for
TwinControl pump 95-150 (with trolley)

2338295

Double parallel heater set for TwinControl pumps
72-200 (without trolley), 60-240 (without trolley)

2338296

Twin serial heater set for
TwinControl pumps 72-200 (without trolley), 60-240
(without trolley)

Splitter Valve

Part No. Description

Splitter valve DN 2.6 TC, 400 bar
For A-pumps 28-40, 21-110, 35-70, 35-150.
Not possible with external mixer.

Splitter valve DN 4 TC, 100 bar
For A-pumps 5-60, 10-70.
Not possible with external mixer.

Splitter valve PV 530-4 TC, DN 4, 530 bar
For A-pumps 48-110, 8-300, 60-240, 3-600, 8-600,
75-150, 55-200*.
Note: The mounting bracket fits large frames (protective
coating).
Not possible with external mixer.

Product Pressure Regulator

Part No. Description

Product pressure regulator set 0.8 MPa; 8 bar; 116 psi,
pneumatic (including flushing pressure set). For low
pressure systems.

Product pressure regulator set 0.8 MPa; 8 bar; 116 psi,
mechanical
For low-pressure systems.

Flushing Pressure Set

Part No. Description

Flushing pressure set 0.8 MPa; 8 bar; 116 psi. For low
pressure systems.
Sets flushing pressure to maximum.
Is included in product pressure regulator set 2315965.

Additional Parts for Second Paint

Part No. Description

Switchbox 2A-HM1 (TC) with stroke measurement 1

2340820

Switchbox 2A-HM2 (TC) with stroke measurement 2
Without pump, Spraypack and additional parts.

Extension 2A
Lateral extension for small frame for assembling of second
A-pump. For systems without a heater.

Expansion set 2A-HM1 (TC) for TwinControl A-pumps
28-40, 35-70, 31-110

Expansion set 2A-HM1-ND (TC) for TwinControl Apumps
5-60, 10-70

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
21-110, 35-150
Extension 2A (for systems without a heater), switchbox
2A incl. stroke measurement, inline filter, hoses and fittings.
Without pump and Spraypack.

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
48-110, 8-300, 60-240, 3-600, 8-600
Extension 2A (for systems without a heater), switchbox
2A incl. stroke measurement, high-pressure filter, hoses
and fittings.
Without pump and Spraypack.

Expansion set 2A-HM2 (TC) for TwinControl A-pumps
95-150
Extension 2A for large frames (for systems without a
heater), switchbox 2A incl. stroke measurement, highpressure
filter, hoses and fittings.
Without pump and Spraypack.

Extension Cables

Part No. Description

Connection set for TwinControl
controller, approx. 5 m; 16.4 ft.
The extension set allows the control
unit to be fitted remotely from the
system. The set can be used for
type 1 and 2 control units.

Connection line with stroke measurement
5 m; 16.4 ft.
Can be used to extend the potentiometer
for the stroke measurement
on TwinControl systems. Maximum
extension 5 m; 16.4 ft.

TC VM5000 Automatic Electrostatic System

Part No. Description

Automatic electrostatic system
The TC VM5000 automatic electrostatic system set serves as an additional safety device for the
safe use of the TwinControl 2K system with a GM5000 electrostatic gun.
Prerequisite: Controller 1, 2, 3, 9 or 10

Connection Kit, GFB

Part No. Description

Connection kit for gun flush box (GFB)
Installation in control unit 1, 2, 9 or 10. The kit is already
installed in controllers 3 and 8.
The GFB connection kit is used as a link between the
TwinControl system and a gun flush box.

Feed Pump

Part No. Description

Feed pump set 5-125 (3/4")
For pumps 75-150, 55-200, 60-240

Aircoat Regulator

Part No. Description

AirCoat regulator
For A-pumps: Wildcat, Puma, Leopard, Protec

AirCoat regulator 5-60
For A-pump EvoMotion 5-60

Spare parts for the twin control system are divided by order in the manual.

TwinControl 5-60 | TwinControl 10-70

Technical Data

Application Area

Metal coating, Plastic coating, Wood coating

Application technique

Airspray

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

40 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 28-40

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

224 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 35-150/35-70

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

250 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl 48-110

Technical Data

Application Area

Metal coating, Wood coating

Application technique

Airless, AirCoat

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 3/8''

Compressed air connection

F G 1/2''

Air inlet pressure

5-8 bar

Max. material pressure

370 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-20 :1

TwinControl PROTEC 95-150/TwinControl PROTEC 72-200

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

530 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1

TwinControl 55-200

Technical Data

Input voltage (not Atex)

115 – 230 V

Input frequency (not Atex)

50 – 60 Hz

Air inlet pressure

5,0 – 8,0 bar, 73 – 116 PSI

Air inlet connection

I–G 1“

Mixing ratio

0,1:1 – 10:1

Mixing accuracy

± 2%

Material pressure

440 bar, 6382 PSI

Volume flow at a 1:1 mixing ratio (max.)

12 l/min

Volume flow at a 4:1 mixing ratio (max.)

7.5 l/min

Volume flow at a 10:1 mixing ratio (max.)

6.6 l/min

Material inlet

I–G 1 1/2‘‘

Material outlet

A–G 1/2‘‘

Max. material pressure at pump inlet

5 bar, 73 PSI

Material temperature

5 - 60 °C, 41.0 - 140.0 °F

Ambient temperature

5 – 40 °C, 41 – 104 °F

Material pH

3,5 – 9,0 pH

TwinControl PROTEC 60-240

Technical Data

Application Area

Protective coating

Application technique

Airless

Processable materials

Solvent-based paints (2K), Water-based paints (2K), High solid paints (2K)

Material wetted parts

Stainless steel, Hard chrome, Tungsten carbide, Packing PE-T / PE-TG

Certification

Complies with ATEX directive, Complies with CE directive

Material outlet

M G 1/2"

Compressed air connection

F G 1

Air inlet pressure

5-8 bar

Max. material pressure

480 bar

Input frequency

50-60 Hz

Input voltage

115-230 V

Material pH value

9-3.5 pH

Material temperature

5-60 °C

Mixing accuracy

2 %

Mixing ratio

0.1-10 :1

English Manual Spanish Manual Brochure

Trouble Shooting

Setting Trigger Frequency

Maintenance Valves


Flushing Procedure

First Flush and Filling

Start Up


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