Wagner Sprint 2 Expert

Wagner Sprint 2
Expert

Embrace the next generation of Wagner's manual powder coating.

The new units combine Wagner's industry proven manual coating technology with newly improved components and quality of life innovations to achieve the next level of quality and ease of use.

The master solution with additional intelligent features

High Level Performance

The Perfect Recipe

All relevant parameters for coating jobs are set via the WACON Sprint 2 Expert control unit with 7-inch touchscreen. The intuitive menu navigation also offers recipe management, error history, operating hours and maintenance counters as well as user management. The highlight of the control system is the WAGNER Wizard: With the intelligent coating assistant, even inexperienced users can find the right recipe for every coating job. In 5 simple steps, you select the workpiece geometry, size, coating structure, desired coating thickness and type of powder, and the Wizard uses these parameters to determine the ideal recipe. It also provides recommendations for suitable accessories (e.g. nozzle type, nozzle extension) and the required gun distance so you can get started straight away. With the DSO (Digital Surface Optimizer) assistance function - which is also integrated in the Sprint 2 - overcharge effects, such as orange peel or edge build-up, can be reduced at the touch of a button. This advantage is particularly relevant for decorative coatings on complex components or with demanding powder coatings.

New Injector Offers Numerous Advantages

Just like the Sprint 2, the Sprint 2 Expert also features the new Quick-Link injector. Optimized nozzle geometries reduce the air requirement and hose diameter needed, resulting in a significantly softer powder cloud at a lower speed. This results in a wide range of applications - from fine, decorative coatings on small parts to corrosion protection for large components. The injector also speeds up the cleaning and color change process: all powder and air hoses can be detached in one easy step using the Quick-Link coupling. The integrated scraper ring in the swivel arm scrapes the powder off the outside of the lance. For even faster color changes - in less than 30 seconds - a special cleaning set with automated internal cleaning of the suction lance is available as an option for the Sprint 2 Expert.

Process Documentation Made Easy

A powder scale under the base plate is used for precise monitoring of the powder consumption. This scale shows the weight in the powder box and automatically sets measuring points, which are documented in a logbook with the active user, selected recipe and coating period. This allows relevant coating data to be bundled and evaluated. The user can download all process data from the control unit via USB for further processing. Additional interfaces are available for the control unit to enable connection to higher-level systems, robot technology or a cloud solution - such as the COATIFY information and management platform

The Right Solution for Every Application

The multifunctional head module of the Sprint 2 Expert with the standardized perforated plate structure offers dust-protected storage areas and hanging options for tools and accessories. This keeps everything tidy and within easy reach. The manual system can also be quickly upgraded to a double system with two guns. The head module offers space for the installation of a second control unit.

Perfect Results, Quick and Easy

The added Quick-Link injector allows for all powder and air hoses to be detached or reattached with one hand. Cleaning and color changes have been sped up with an updated lance. The integrated scraper ring on the swivel arm cleans the exterior of the lance, while the redesigned housing helps prevent powder from getting stuck in hard to clean places.

Accessories for Evey Application

Just like the original Sprint, the updated version inherits a wide catalog of accessories. With dual gun expansion, cup gun extensions and a wide array of nozzles, the Wagner Sprint 2 is intensely customizable.

All New Controller

Intuitive, clear user interface

A modern, clear user interface enables intuitive and fast menu navigation.

Fast, reliable response time

The high-resolution display and fast processor allow precise, delay-free operation, even when wearing gloves. These must be ESD-capable for ATEX reasons. The sophisticated operating concept allows parameters to be set using sliders or alternative button input.

Intelligent WAGNER Wizard

The intelligent coating assistant provides a recipe suggestion for any coating task, no matter how tricky, based on just a few inputs. Even inexperienced users can obtain a suitable coating recipe in approx. 30 seconds. The wizard also provides recommendations for the gun distance, suitable nozzles and accessories.

Integrated maintenance counter

A service menu with integrated operating hours and maintenance counter ensures that your system stays always in optimum maintenance condition. The system warns you which spare and wear parts should be checked before the recommended maintenance interval expires. If you use other empirical values or work with abrasive powders, the intervals can be adjusted individually. This enables you to achieve consistently excellent coating quality.