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Wagner Powder Guns, Systems, & Parts

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FACTORY-AUTHORIZED WAGNER DISTRIBUTOR

Wagner Powder Coating Equipment — Guns, Systems & Parts

Factory-authorized distributor of Wagner powder coating guns, manual units, automatic systems, and genuine replacement parts — shipped same-day from Metro Detroit. Your single source for the full Wagner industrial lineup: PEM-X1 manual guns, PEA-X1 robot guns, Sprint 2 manual systems, and BASIC booth systems.

At a glance
100 kV
Max charging voltage (PEM-X1)
420 g/min
PEM-X1 max powder output
490 g
PEM-X1 weight (lightest class)
50
Recipes stored in WACON Sprint 2 XE

Wagner has led electrostatic powder coating technology for decades, with equipment specified into production lines across automotive, appliance, architectural, and general metal fabrication. CET is a factory-authorized Wagner distributor carrying the complete US industrial lineup — from the ergonomic PEM-X1 manual gun to complete Sprint 2 powder coating systems and BASIC spray booths. Whether you're a custom coater, an OEM production line, a job shop running multiple colors per shift, or a startup entering powder coating for the first time, we stock the equipment, parts, and accessories to keep your line running. Every product ships with factory warranty support, and our in-house service team rebuilds and repairs Wagner guns to OEM specification.

Wagner powder coating product families

MANUAL GUNS

PEM-X1 Manual Powder Guns

The flagship manual powder coating gun. At only 490 g, the PEM-X1 is among the lightest professional powder guns available, with an integrated 100 kV cascade, three selectable charging curves for different powder chemistries, and trigger-mounted powder adjustment. Rebuildable with standard wear parts.

Explore PEM-X1 configurations →
AUTOMATIC GUNS

PEA-X1 Automatic Robot Guns

The automatic counterpart to the PEM-X1, designed for robotic arms and reciprocators. Available in single-inside, single-outside, twin-inside, and twin-outside robot-holder configurations, with HiCoat compatibility for demanding coating applications.

View PEA-X1 configuration options →
 
COMPLETE SYSTEMS

Sprint 2 Manual Powder Coating Units

Complete manual powder coating systems: WACON Sprint 2 XE control unit, PEM-X1 gun, four-wheel cart, injector, and powder feed — ready to spray out of the box. Choose Box Feed (directly from the original powder carton) or Hopper Feed (25L or 60L stainless steel hopper).

Compare Sprint 2 configurations →
SPRAY BOOTHS

BASIC Spray Booth Systems

Affordable powder coating booths built for small shops, startups, and job-shop environments. The BASIC 4000 is a suspension booth for parts up to 800 × 1200 mm; the BASIC 8000 is a powder spray wall for conveyor-line integration on parts up to 1000 × 2000 mm. Both ATEX compliant with integrated powder recovery.

See booth specifications →

What makes Wagner powder coating equipment worth the investment

Digital Surface Optimizer (DSO) — reduces reject rates on complex parts
The DSO assistance function in the WACON Sprint 2 XE control unit reduces overcharge effects on difficult geometries — the Faraday cage areas, undercuts, and short-spray-distance scenarios where powder traditionally repels and causes orange peel. On decorative coatings and hard-to-cover workpieces, DSO produces a measurably more homogeneous finish. Four quick-select recipes plus 46 stored in the rotary dial means operators can match setup to part without guesswork.
 
Air Flow Control (AFC) — consistent film build, part after part
Traditional powder guns rely on open-loop air regulation, so actual air volume drifts as line pressure fluctuates. Wagner's AFC technology runs a closed control loop that continuously measures and adjusts air volume in real time. The result: a uniform powder cloud and reproducible film thickness — which matters when your QA spec is ±10 µm or when you're shipping to an OEM.
 
Quick-Link injector — color changes in minutes, not hours
Traditional injector systems require disconnecting individual hoses, removing venturi nozzles, and cleaning multiple interfaces every color change. Wagner's Quick-Link injector detaches all powder and air hoses simultaneously with one hand. Add the swivel-arm lance scraper — which automatically wipes the suction lance — and shops running multiple colors per shift recover significant production time on every changeover.
 
Integrated 100 kV cascade — stable charging, even on tough powders
The PEM-X1's integrated high-power cascade maintains stable high voltage even at 100 kV, with three selectable charging curves optimized for different powder chemistries (standard, metallic, low-charge). Integrated cascade cooling extends service life. The replaceable protective wedge in the electrode holder means wear parts are cheap and easy to swap — not a service call.

Technical specifications

PEM-X1 Manual Gun Specifications

SpecificationPEM-X1PEM-X1 CG (cup gun)
Length 335 mm 365 mm
Weight 490 g 530 g (without cup)
Max powder output 420 g/min 200 g/min
Max charging voltage 100 kV 100 kV
Charging curves 3 selectable 3 selectable
ATEX certification PTB 12 ATEX 5002 EN50050-2 EN50050-2

WACON Sprint 2 XE Control Unit

SpecificationValue
Dimensions 270 × 260 × 136 mm
Weight 4.6 kg
Stored recipes 50 (4 quick-select + 46 rotary)
Protection class IP 64
ATEX certification PTB 102 II D T (Zone 4)

Sprint 2 System Configurations

ConfigurationPart #Description
Sprint 2 B — Box Feed 2466208 Manual unit, powder feed from original box
Sprint 2 H — Hopper Feed 2466209 Manual unit, hopper feed (hopper sold separately)
Sprint 60L Powder Tank 264268 Stainless steel 60L hopper
Sprint 25L Powder Tank 264224 Stainless steel 25L hopper
Sprint 2 T — 3-liter set For laboratory, small parts, crack testing, wheel finishing
Sprint 2 CG — Cup Gun Case Set 2467115 Portable case with cup gun for single parts / small batches

BASIC Booth Systems

SpecificationBASIC 4000 Suspension BoothBASIC 8000 Spray Wall
Workpiece size 800 × 1200 mm (L × H) 1000 × 2000 mm (L × H)
Suction performance 4,000 m³/h 8,000 m³/h
Best for Small parts, individual workpieces, spray-to-waste Large items, conveyor-line integration
Filter cleaning Automatic, interval-controlled Automatic, interval-controlled
ATEX compliant Yes Yes
Mobility Floor unit Floor mounted (no castors)
Operating temp 10–35 °C 10–35 °C
Max humidity 75% 75%

Frequently asked questions

What is the best powder coating gun for professional use?
For professional shops, the Wagner PEM-X1 is widely regarded as one of the best manual powder coating guns available. It weighs just 490 g, uses an integrated 100 kV cascade for stable charging, and offers three selectable charging curves to match different powder chemistries. Combined with the WACON Sprint 2 XE control unit's Digital Surface Optimizer (DSO), it produces consistently high-quality finishes on complex geometries. For robotic applications, the PER-X1 is the automated equivalent.
How much does a Wagner powder coating gun cost?
Wagner powder coating equipment pricing varies based on configuration. A PEM-X1 manual gun sold individually is the starting point; complete Sprint 2 B (Box Feed) or Sprint 2 H (Hopper Feed) systems include the gun, WACON Sprint 2 XE control unit, cart, injector, and powder feed. BASIC booth systems are sold separately. Contact CET at (586) 210-0555 or sales@cetinc.com for a current quote — pricing depends on configuration, hopper size, and accessories.
What's the difference between the PEM-X1 and the older Wagner Sprint X?
The PEM-X1 is Wagner's current-generation manual powder gun, replacing earlier Sprint X series guns. Key upgrades include a lighter 490 g body, an integrated 100 kV cascade with three charging curves, trigger-mounted powder adjustment, and compatibility with the DSO and AFC assistance functions in the WACON Sprint 2 XE control unit. If you're running an older Sprint X, the PEM-X1 is the direct upgrade path and shares many wear parts.
Do you stock genuine Wagner replacement parts?
Yes. CET is a factory-authorized Wagner distributor and stocks genuine OEM spare parts — nozzles, electrode holders, deflector cones, nozzle extensions, gun cables, injectors, and wear parts. Counterfeit parts can damage your gun, affect charging performance, and void warranty coverage, so we only sell authentic Wagner components. Most parts ship same-day when ordered by 2 PM ET.
Which Sprint 2 configuration is right for my shop — Box Feed or Hopper Feed?
Box Feed (Sprint 2 B, PN 2466208) pulls powder directly from the original manufacturer carton — best for shops that change colors frequently since you swap the whole box. Hopper Feed (Sprint 2 H, PN 2466209) uses a 25L or 60L stainless steel hopper — better for longer production runs on a single color. Both versions are convertible after purchase, so you're not locked in to one feed method.
What size powder coating booth do I need?
Booth selection comes down to workpiece size and production volume. The Wagner BASIC 4000 suspension booth handles parts up to 800 × 1200 mm with 4,000 m³/h suction — ideal for small batch work, prototypes, or shops entering powder coating. The BASIC 8000 spray wall handles parts up to 1000 × 2000 mm with 8,000 m³/h suction and is designed for conveyor-line integration on larger parts. Both include automatic filter cleaning and meet ATEX standards.
How does the Quick-Link injector speed up color changes?
Traditional powder injectors require disconnecting each hose individually, removing venturi nozzles, and cleaning multiple interfaces. Wagner's Quick-Link injector detaches all powder and air hoses simultaneously with one hand. Combined with the swivel-arm lance scraper that wipes powder off the suction lance automatically, shops typically cut color-change time by 60–70 percent — a major throughput gain for job shops running multiple colors per shift.
Can Wagner powder coating guns be repaired or rebuilt?
Yes. CET operates an in-house service center with factory-trained technicians who rebuild PEM-X1 and legacy Wagner powder guns to OEM specification using genuine parts. Common service includes nozzle replacement, electrode holder refurbishment, cascade testing, and trigger assembly repair. Turnaround is typically 3–5 business days. Contact us at (586) 210-0555 to arrange service.
How do I clean a Wagner powder coating gun?
After each color change, blow out the gun and hose with clean, dry compressed air, wipe the electrode assembly and nozzle with a clean lint-free cloth, and inspect wear parts. The PEM-X1's replaceable protective wedge and easy-access electrode holder make routine cleaning quick. For deeper cleaning between shifts, remove the nozzle and electrode assembly and clean with a soft brush — never use solvents or metal tools on electrode components. Full cleaning procedures are in the Wagner PEM-X1 operating manual.
What is electrostatic powder coating and how does it work?
Electrostatic powder coating applies a dry powder coating to a grounded metal part using an electrostatic charge. The powder gun imparts a negative charge to powder particles (typically 60–100 kV), which are then attracted to the grounded workpiece. The coated part is cured in an oven, where the powder melts and flows into a continuous film. Compared to liquid paint, powder coating produces thicker, more durable finishes with minimal overspray waste, no VOC emissions, and excellent corrosion and chip resistance.
Is Wagner equipment ATEX certified?
Yes. All Wagner industrial powder coating equipment carries ATEX certification for use in explosive atmospheres typical of powder coating environments. The PEM-X1 gun is certified PTB 12 ATEX 5002 EN50050-2, the WACON Sprint 2 XE control unit is certified PTB 102 II D T (Zone 4), and the BASIC booth systems are ATEX compliant. This is a hard requirement for compliance with powder coating safety standards in most jurisdictions.

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Why shops buy Wagner powder coating equipment from CET

Factory-authorized distributor
Every gun, part, and system is genuine Wagner, backed by full manufacturer warranty.
In-house service center
Factory-trained technicians rebuild and repair Wagner guns to OEM spec. Typical turnaround: 3–5 business days.
Same-day shipping
Orders placed by 2 PM ET ship the same business day from our Metro Detroit warehouse.
Expert technical support
30+ years in industrial finishing. Straight answers on booth sizing, cascade faults, and nozzle selection.

Need help choosing the right Wagner system?

Our team has been configuring powder coating systems since 1993. Call us — we'll walk you through it.

(586) 210-0555 Email sales@cetinc.com